Project Background:

Enterprise status:

Qinghai Salt Lake Industry Co., Ltd. is a large-scale listed state-owned enterprise managed by the Qinghai Provincial State-owned Assets Supervision and Administration Commission. It is mainly engaged in the manufacture of chemical raw materials and chemical products. The company is located in Golmud City, Qinghai Province. It is currently the largest potash fertilizer industrial production base in China, with an annual potash fertilizer production capacity of 5 million tons

Salt Lake Co., Ltd. adheres to the development concept of "potassium-based, comprehensive utilization, and circular economy", from a single potash fertilizer to the fertilizer industry, inorganic to organic, chemical to fine chemical, petrochemical, natural gas chemical, and coal chemical industries. The product developed from single potassium chloride to potassium hydroxide, potassium carbonate, potassium nitrate, sodium hydroxide, sodium carbonate, magnesium metal, magnesium oxide, magnesium hydroxide, lithium carbonate, PVC, methanol, urea, polypropylene, coke, cement , Woven bags and other products, involving industries, agriculture, aerospace, building materials, medicine and other fields.

Salt Lake Co., Ltd. successfully developed the reverse flotation cold crystallization technology in 1996, implemented 400,000 tons of capacity expansion and transformation, so that the potassium chloride production capacity reached 500,000 tons, achieving the company's first leap in development. In 2000, the Qinghai 1 million tons potash fertilizer project, one of the first ten major projects in the country’s western development project, started construction. In 2006, it reached the standard and reached production, and the potassium chloride production capacity reached 1.05 million tons. Since 2005, Salt Lake Co., Ltd. has successively started the construction of the first and second phases of the comprehensive utilization of salt lake projects, integration of magnesium metal, integration of ADC foaming agent, integration of Hainer, and expansion and transformation of one million tons of potash fertilizer. The completion and commissioning of various projects promotes the continuous expansion and strengthening of the enterprise. In 2014, it produced 4.3 million tons of potassium chloride, realizing sales revenue of 10.5 billion yuan and a profit of 1.7 billion yuan. In 2015, the production of potassium chloride exceeded 5 million tons and realizing sales revenue of 11 billion yuan.

Problems faced by enterprises:

Through on-site investigations and visits to the four branches of Qinghai Salt Lake, Heina Chemical Co., Ltd., Qinghai Salt Lake Magnesium Industry Co., Ltd., Qinghai Salt Lake Chemical Branch, and Qinghai Salt Lake Potash Branch, the information system construction of each branch is uneven First, it is impossible to form a unified management, unified linkage, and unified command pattern, and it is impossible to realize the group's dynamic grasp of the production information, safety and environmental protection, and emergency events of each branch.

Project construction content:

The construction of a comprehensive management platform for safety production and operation of Salt Lake Co., Ltd. mainly includes eight functional modules: map information, production monitoring, production management, safety and environmental protection, emergency management, video monitoring, comprehensive display, and system management. As shown below:

The following is an introduction to each function block:

1. Map information

On the comprehensive management platform for safety production and operation of Salt Lake Co., Ltd., the factory area drawings of Qinghai Salt Lake Haina Chemical Co., Ltd., Qinghai Salt Lake Magnesium Industry Co., Ltd., Qinghai Salt Lake Chemical Branch, and Qinghai Salt Lake Potash Branch Company provided by enterprises are used to show the regional plane of the map. Display the factory's production equipment, tank farm, and major hazard distribution information, and integrate it with the real-time production data, and display the production process of the device with real-time data collection conditions on the map; major hazard tank farm; equipment and tanks The MSDS of the chemical safety technical specification information of the main materials involved in the district; the integrated display of the information of the safety plan; the integrated display of the wastewater and waste gas device information with real-time data collection conditions, and the integrated display of the regional information of the data collection on the factory map .

2. Production monitoring

On the comprehensive management platform for safety production and operation of Salt Lake Co., Ltd., the group has realized the production and operation of Qinghai Salt Lake Haina Chemical Co., Ltd., Qinghai Salt Lake Magnesium Industry Co., Ltd., Qinghai Salt Lake Chemical Branch, and Qinghai Salt Lake Potash Branch that have real-time data collection conditions. Real-time monitoring, monitoring the production process of the production equipment, the operating load of the main equipment, the operating status of the equipment, the operating status of the key operating equipment of the main equipment, and the alarm for abnormal production (yellow display normal, red display abnormal); timely grasp The operating status of the production plant.

3. Production management

On the comprehensive management platform of safety production and operation of Salt Lake Co., Ltd., the group has realized the information display of daily production management reports of Qinghai Salt Lake Haina Chemical Co., Ltd., Qinghai Salt Lake Magnesium Industry Co., Ltd., Qinghai Salt Lake Chemical Branch, and Qinghai Salt Lake Potash Branch. The reports include: Qinghai Salt Lake Industry Co., Ltd. Chemical Project Production Report, Qinghai Salt Lake Industry Co., Ltd. Comprehensive Production (Daily) Report, Qinghai Salt Lake Industry Co., Ltd. Magnesium Industry, Xinyu, Hainer Production Daily Report, Salt Lake Co., Ltd. Natural Gas Monthly Report, Salt Lake Monthly report on electricity consumption of the joint-stock company, monthly report on water consumption of the Salt Lake Corporation, production report of Qinghai Salt Lake Magnesium Industry Co., Ltd., production report of Qinghai Salt Lake Haina Chemical Co., Ltd., production report of Qinghai Salt Lake Chemical Branch, and production report of Qinghai Salt Lake Potash Branch; And these report data entry interface, related maintenance interface. Through the daily production data manually filled in by the factory, we can grasp the main product output of the factory, the completion of the production plan, the data of the factory's raw materials and product inventory, and timely understand the production and operation status of the factory, and grasp the production status of the production equipment, which is convenient for the factory The management has an accurate and comprehensive understanding of the operating conditions of the factory and provides strong support for the management of the factory to make business decisions.

4. Safety and environmental protection

On the comprehensive management platform for safety production and operation of Salt Lake Co., Ltd., Qinghai Salt Lake Haina Chemical Co., Ltd., Qinghai Salt Lake Magnesium Industry Co., Ltd., Qinghai Salt Lake Chemical Branch, Qinghai Salt Lake Potash Branch has real-time data collection of wastewater, waste gas, toxic, combustible, and Perform online monitoring of real-time data at the point of major hazard sources, timely grasp the online monitoring of factory production equipment's waste water and waste gas equipment operation, and whether the emission indicators are normal, and conduct online monitoring of inventory levels for major hazard sources with data collection to prevent safety When emergencies occur on the Internet, through the visualization of abnormal data alarm data, the operation dynamics can be grasped in time, and management will be strengthened to minimize the harm of emergencies.

5. Emergency management

On the comprehensive management platform for safety production and operation of Salt Lake Co., Ltd., the emergency plan management of Qinghai Salt Lake Haina Chemical Co., Ltd., Qinghai Salt Lake Magnesium Industry Co., Ltd., Qinghai Salt Lake Chemical Branch, and Qinghai Salt Lake Potash Branch Company is realized. The plan is based on comprehensive emergency plans and special projects. The four-tier structure of emergency plan, on-site disposal plan, and on-site disposal card is integrated and displayed, and the factory disposal plan can be inquired accordingly. When an emergency occurs, the handling aspects and handling can be grasped in time through quick plan inquiry The process facilitates rapid response to emergencies and minimizes the harm of emergencies. Make corresponding inquiries on the MSDS hazardous chemicals manual, timely grasp the attributes of the factory’s hazardous chemicals, quickly understand and master the methods of handling hazardous chemicals, respond to emergencies, and follow the corresponding emergency plan; follow the methods in the plan to quickly dispose of The harm of emergencies is reduced to a minimum. The emergency plan and MSDS in the system are stored and managed in the form of PDF documents, which is convenient for checking the corresponding plan documents in an emergency state, and provides timely and effective handling of incidents, providing resolution information, and facilitating effective handling of incidents. , So that the incident can be resolved quickly and accurately. MSDS management effectively provides information management of hazardous chemicals and materials, so that under incident handling, there is a physical and chemical knowledge of the hazardous chemicals to be handled, and information on the correct disposal methods, providing information for rapid, safe and correct incident handling in accordance with.

6. Video Surveillance

On the comprehensive management platform of safety production and operation of Salt Lake Co., Ltd., the system is connected with the group’s Tianyan video monitoring management platform. The SDK development kit provided by the group’s Tianyan video monitoring system is used for secondary development, and the collected video images in the Tianyan system Match the major hazard sources with Qinghai Salt Lake Haina Chemical Co., Ltd., Qinghai Salt Lake Magnesium Industry Co., Ltd., Qinghai Salt Lake Chemical Branch, and Qinghai Salt Lake Potash Branch, and integrate the major hazards and configuration video content on the comprehensive management platform for safety production and operation On display.

7. Comprehensive display

On the comprehensive management platform for safety production and operation of Salt Lake Co., Ltd., combined with the large screen of the emergency linkage center, the comprehensive display design on the large screen is implemented to realize Qinghai Salt Lake Haina Chemical Co., Ltd., Qinghai Salt Lake Magnesium Industry Co., Ltd., Qinghai Salt Lake Chemical Branch, Qinghai Comprehensive display of comprehensive information of Salt Lake Potash Branch.

8. System Management

The system management module manages the configuration function management of function modules, page display, role management, user management, and operation authority management of the entire platform system, and realizes the separate management of the configuration of different users and different module functions of the system.

Customer benefits