Yakong lithium battery industry monitoring solutions


Yakong lithium battery industry monitoring solutions

1. Project Overview

Lithium batteries have high energy density (460-600Wh/kg, about 6-7 times that of lead-acid batteries), long service life, high rated voltage, and high power endurance. They are widely produced and used by people. The mainstream of mobile power. Lithium batteries are mainly used in digital products in traditional fields. With the implementation of a series of policies in the new energy industry and the rapid growth of new energy vehicles, the demand for lithium batteries has grown rapidly.

Due to the very active chemical properties of lithium metal, the processing, storage and use of lithium metal have very high environmental requirements. At the same time, the lithium battery production process is complex, with large production volume, large number of processes, and high index data requirements. Therefore, the production of lithium batteries requires the SCADA system to monitor and record the battery status, and to record, query, and analyze equipment production data.

2. Problems in equipment monitoring

  • The lithium battery production process is complex, the production volume is large, and the number of processes is large. The equipment status monitoring requires regular inspections, and it is impossible to timely and accurately monitor the equipment operation status.
  • The production site data information cannot be fed back in time, and equipment failures cannot be discovered and handled in time.
  • Managers cannot grasp the detailed progress of production in time, and make predictions for possible problems, lack of real data support, and cannot analyze the status quo of the cause of the problem.

3. the solution

1. Equipment data collection

The lithium battery SCADA system can conduct centralized and unified monitoring and management of a single device or equipment production line, uniformly store, display and manage the information of each device on the same platform, and provide data access interfaces for other information systems. The focus is to accurately and comprehensively grasp the real-time operating status, alarms and failures of key equipment and respond to them.

2. Equipment decentralized linkage control

The lithium battery SCADA system can perform decentralized control of each device to maintain the relative independence of each subsystem, so as to separate faults, distribute risks, and facilitate management. At the same time, you can set corresponding condition triggers to achieve linkage control and step control between devices.

3. Data display and analysis

Provide a visual interface through the monitoring system, and use computer modeling technology to reasonably arrange different orders with large production quantities and complex process requirements, and display them through reports to achieve data transparency, make production plans for decision-makers, and adjust development strategies Provide an important basis

4. function introduction

1. General view of equipment monitoring
2. Pool group monitoring screen
3. Recipe parameter setting
4. Generate report display interface
5. Equipment maintenance screen

5. project summary

  • With the increase in the production volume of lithium batteries and the diversification of production requirements, the real-time monitoring and adjustment of the information of each workshop through the lithium battery SCADA monitoring system will help optimize the existing lithium battery production process.
  • Ability to detect abnormalities in the production process in time and issue alarms and adjustments to avoid waste of resources.
  • Reasonable arrangements for different orders with large production quantities and complex process requirements, while ensuring product qualification rate, timely adjust the production line and time of order production, grasp the production progress, improve equipment production efficiency, reduce production costs and monitor costs .