Intelligent production control system solutions for the lithium battery materials


Intelligent production control system solutions for the lithium battery materials

1. Industry Overview

Lithium battery materials belong to a process-based production industry, the overall level of information technology is not high, the management level of the production process is relatively backward, there are many production equipment, and the equipment capacity of different production sections is complicated to estimate, the production is uneven, and the production dynamic information is not shared. On-site management brings huge difficulties, and companies urgently need to take detailed and accurate production planning, job scheduling, production tracking, on-site semi-finished products inventory management, material management and other measures.

Therefore, the MES system platform that enterprises need to import can effectively collect and integrate all production data in the factory, can realize the automatic collection and tracking of the production process, realize the intelligent scheduling of factory production processes, process flow materials, establish a quality management system and a complete quality inspection mechanism It also conducts intelligent management of plant equipment, comprehensively improves production execution efficiency, realizes integration of production management and control, and improves enterprise management efficiency and profitability.

2. Function highlights

The intelligent production management system solution (MES system) of the lithium battery industry is committed to opening up the connection between the production site process control layer and the lithium battery material enterprise operation management from the six dimensions of production progress, quality, energy consumption, material consumption, equipment, and personnel, and promote The automation of information flow between the production process system and the lithium battery material enterprise operating system.

3. program structure

Through the introduction of the MES system, lithium battery material companies gradually optimize the production process from six dimensions, accumulate data information such as production process, quality, and cost, and form big data resources such as corporate production data, process parameters, and quality data. At the same time, data analysis based on the above-mentioned data resources will improve the networking, digitization, and intelligence level of production and manufacturing in the lithium battery material industry, and gradually realize intelligent manufacturing.

4. system function

1. Overview of factory production:

The MES system obtains the real-time production information of each process, displays the real-time production status of the process, including equipment status, work order information, production progress, and equipment operation status, and controls the production status of the workshop as a whole.

2. Production plan formulation:

The MES system reads ERP orders and decomposes them into production work orders, and prepares the material plans and production line plans of the production work orders. After the production plan is prepared, the manufacturing order form will be reviewed and issued.

3. Material scheduling:

After the MES system generates the material requisition, it performs intelligent scheduling based on the production line order signal. Arrange the AGV trolley and RGV trolley for material scheduling, and transport the materials to the designated feeding point. At the same time, the interface will display all the scheduling tasks and display the completion progress of each task.

4. Query of production line production status

The system automatically counts the production status of the production line and displays the production data in the interface. At the same time, it will also count the completion of the work order, display the current work order has been completed, the process to be produced, and the production details of each process.

5. Production data statistics

The MES system automatically settles batch input/receipt information, counts the input and receipt status of each batch of work orders, and calculates the input/receiving ratio.

Five, plan import effect

By applying this system, the following effects can be achieved:
  • With digital assisted production scheduling as the core, optimize production planning and production scheduling models, support coordinated production scheduling of multiple production lines, and realize systematic application;
  • Through the material scheduling management module, complete the intelligent scheduling of plant production processes and technological processes, realize the management, tracking, and tracing of the material scheduling process, and monitor the material inventory information of the three-dimensional library.
  • Establish a mobile monitoring center for production and operation at the workshop site, at the factory level and at the company level to support early warning of various operational problems and improve the efficiency of cross-departmental business collaborative management related to production.
  • Establish a paperless, information-based quality management system and a complete quality inspection mechanism for the entire plant, intelligently remind quality inspectors of quality inspection items in the process section according to the production progress and assist quality inspectors to enter quality inspection reports.
  • Realize the intelligent management of plant equipment, including equipment ledger, equipment check, equipment maintenance, and equipment repair functions, and improve the efficiency of plant equipment management.