EMS Solution for Asia Control Energy Management System

Overview

EMS Solution for Asia Control Energy Management System

Project background

For manufacturing companies, energy quality has a direct relationship with the quality of products, and energy consumption directly affects the cost of high energy-consuming products, which in turn affects a company's market competitiveness. Therefore, manufacturing enterprises eagerly hope to establish an energy management system through advanced automation and information technology to realize the automatic, efficient and scientific management of the entire process from energy data collection-energy consumption monitoring-energy consumption analysis-energy optimization.

At present, there are many energy management systems on the market, covering a series of relatively comprehensive functions such as energy data collection, energy consumption real-time monitoring, and energy consumption statistical analysis, which have played a certain role in the energy management of most enterprises. However, most of the existing energy management systems remain at the monitoring level, lacking effective real-time energy data storage, and energy consumption early warning and alarm functions; lack of effective energy consumption analysis, energy saving and consumption reduction analysis, and prediction algorithms, which are only provided for enterprises The energy consumption data did not help companies save energy and reduce consumption.

Therefore, based on our advantages in data collection, system integration, algorithm design, and many years of experience in intelligent manufacturing information systems, a set of reusable energy management systems based on energy consumption optimization have been developed. This solution product is suitable for energy management systems in manufacturing industries such as electronic raw materials, electronic assembly, semiconductors, electrical appliances, and lithium batteries.

Scene-oriented

  • Insufficient energy-saving awareness: The inherent concept of production and management personnel is that energy is for production. In order to ensure production, energy consumption is not considered. The energy-saving awareness of employees needs to be further improved;
  • Lack of effective management methods: The energy management system is imperfect, and effective management methods and assessment methods are lacking;
  • I don't know where the "energy" is used: I only know the overall energy consumption, but it is impossible to know exactly where and how much energy is consumed? Where does it consume more? How much more is consumed? Why is it consumed more?
  • Energy consumption cannot be known early: how to monitor and analyze abnormal energy consumption and predict energy consumption?
  • Insufficient energy-saving basis: How to find energy-saving opportunities through energy consumption big data analysis?;
  • Energy consumption cost: How to refine the energy consumption cost, obtain the energy consumption of various energy types, processed products, etc., analyze the detailed energy consumption cost structure, and provide a basis for energy saving and cost reduction.

Applied enterprises: Zhengzhou Foxconn Energy Management Project, Taiyuan Foxconn Energy Management Project, Guanlan Foxconn Energy Management Project, Suzhou Shengyi Equipment and Energy Management Project, Shaanxi Shengyi Equipment and Energy Management Project, Changshu Shengyi Equipment and Energy Management Project, Jiangsu Beitri MES energy module project, etc.

Program details

System overall architecture diagram

(1) Energy plan

Energy plan is the deployment and arrangement of energy consumption, distribution and balance of an enterprise, which mainly includes plan formulation, issuance and statistical analysis of actual performance.

(2) Real-time monitoring of energy consumption

Real-time energy consumption statistics is to calculate and summarize the real-time energy consumption of the factory at various geographical locations and time granularity in real time, so that managers can grasp the real-time energy consumption of the factory in real time.

(3) Historical energy consumption statistics

Historical energy consumption statistics are the main data basis for enterprises to formulate energy plans and energy-saving analysis, and provide data support for enterprises to improve economic efficiency and reduce energy consumption. Energy consumption history statistics include the following: energy consumption history records, energy consumption comparison rankings, parameter history records. Use the above historical data and display it in the form of reports, curves, pie charts, etc.

(4) Analysis of energy consumption data

Energy consumption data analysis is based on the existing historical energy consumption data according to different analysis methods and algorithms to analyze and process according to the needs, excavate some of the rules and give energy-saving optimization suggestions, which are provided to managers as a reference decision. It is the most important branch in energy management. Energy consumption analysis mainly includes the following content: energy efficiency analysis, energy consumption analysis of key energy-using equipment status, energy balance analysis, energy consumption benchmarking analysis, energy consumption prediction, energy audit, product type/work order energy consumption analysis, and energy consumption based on influence Analysis of key parameters.

Solution core advantages

Configuration type management and control integrated platform
  • Quick online configuration and expansion of the system;
  • Distributed deployment of data collection, engineering services, data computing, etc.
  • Based on model development, solution products can be reused;
  • Visual configuration interface, full configuration on web;
  • Modular functions, configuration and authorization on demand, and direct reuse;
  • Configuration integration with third-party systems
  • The web terminal is convenient to embed the third-party system interface and open source charts.
Core Advantages of Yakong EMS Solution

There are currently several energy management systems on the market made by suppliers with more comprehensive functional modules. The functional modules of the energy management system are basically similar in content, but the focus and the target industry are different. They are basically customized development models with some functions Modules can be easily configured and reused. The energy management system platform of Asia Control is model-based. Different customers can instantiate objects according to the actual conditions of their factories and complete the system construction through simple configuration. In addition, our energy management system includes real-time data collection and energy consumption monitoring. , Energy consumption statistics, energy consumption analysis to energy-saving optimization, real-time understanding of enterprise energy demand and consumption status, effective analysis of energy-saving links, and improve energy utilization.

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