Typical application case of Kingview in industrial furnace control system


Typical application case of Kingview in industrial furnace control system

1. Project Overview

The vacuum quenching furnace is suitable for solution treatment and timely treatment of parts and components of large and medium-sized vacuum products. The vacuum high-pressure gas quenching furnace is a very advanced vacuum heat treatment equipment. Its excellent performance and unique design provide a wide range of vacuum bright gas for high-precision parts of high-speed steel, die steel, stainless steel, alloy steel, titanium alloy, etc. Features such as quenching, annealing, sintering of magnetic materials and rapid cooling.

At present, the domestic advanced vacuum furnace control equipment has the characteristics of temperature uniformity, the mechanical system runs smoothly and reliably, the quenching transfer time is quickly adjustable, and the temperature control system has complete functions. The successful application of Kingview software on the vacuum furnace equipment has greatly improved Improve the overall automation level of quenching furnace equipment. Realistic animation effects and customized functional attributes make the system more practical and easier to control.

2. Project Features

  • The vacuum quenching furnace system is favored by the majority of electrical products companies for its complete vacuum system, reliable measurement, safe heating technology and advanced measurement and control system.
  • The main screen of the vacuum quenching furnace monitoring can intuitively display the equipment composition and important data information, and simulate the operating status of the field equipment through various colors and animations.
  • Kingview can currently connect to thousands of industrial automation equipment such as PLCs, smart meters, boards, modules, inverters, etc. In this project, PLCs and temperature control instruments are mainly used for communication, and each temperature control parameter is set through the Kingview screen. Download to the device.
  • In the host computer control system, the real-time temperature of the current process of the equipment is collected, collected every minute, and the real-time temperature change curve or trend chart is displayed, so that the operator can more intuitively observe the temperature change in the vacuum carburizing furnace. At the left end of the screen, the temperature control meter can be started and stopped at any time, and the output status of the meter can be observed intuitively.
  • The historical curve screen allows you to freely view important system parameters such as vacuum, pressure, temperature, etc. Flexible curve display and practical curve tools provide convenience for curve analysis.
  • This is a relatively important function of the entire system, because according to needs, users will enter some information of the entire batch of workpieces into the system (such as workpiece number, process number, equipment number, batch, etc.) after processing the workpiece. It will be called and printed according to the fields entered by the user, and the production process and quality will be monitored. When a quality problem occurs, the cause can be found quickly and accurately.

3.System architecture